Custom-Designed Hot Filling Juice Filling Machine CIP Cleaning System Tea Milk Beverage Washing Filling Capping Pet Bottle Blowing Cap Sealing Filling Machine

Product Description

Hot Filling Production Line Juice/Coffee/Flavor Water /Tea/ Dairy Drink Making Filling Sealing Packaging Line

This fully automatic hot filling production line is a high-efficiency, hygienic and intelligent integrated equipment integrating bottle rinsing, high-temperature precise filling, capping, date coding, labeling and final packaging. It is specially designed for the mass production of hot-filled beverages such as fruit juice, tea drinks, flavored water, coffee and dairy products.
 
Adopting advanced hot filling technology and mechatronic control system, this line realizes a fully automated closed-loop production process from raw material blending to finished product output, perfectly preserving the original nutrition, flavor and taste of the beverage, providing a one-stop turnkey solution for small, medium and large-scale beverage manufacturing enterprises.

Juice/tea Hot Filling Production Line 

Our fully automatic fruit juice hot filling production line is a high-efficiency, hygienic and intelligent integrated equipment specially designed for the mass production of fruit juice, tea beverage, nectar and other hot-filled drinks. Adopting advanced hot filling technology, mechanical design and electrical control system, this production line integrates bottle rinsing, high-temperature precise filling, capping sealing, date coding, labeling and final packaging functions, realizing a fully automated closed-loop production process from juice blending to finished product output, while perfectly preserving the original nutrition, flavor and taste of the beverage.
 
It is engineered to meet international food safety standards such as FDA, CE, ISO 22000 and HACCP, with all parts in contact with beverage made of food-grade 304/316 stainless steel, ensuring zero secondary contamination to juice products. With a wide capacity range from 2,000 bottles per hour to 36,000 bottles per hour, it can be customized to adapt to PET/glass bottles of different specifications (200ml-2L) and cap types, supporting 85-95℃ hot filling process for pasteurization and long shelf life, providing a one-stop turnkey solution for small, medium and large-scale juice and beverage manufacturing enterprises.

Specification

Applications

Fruit Juice & Nectar Production: Fully automatic hot filling for fresh juice, concentrated juice, pulp-added juice and nectar, preserving original nutrition and flavor.
Tea & Herbal Beverage Production: Dedicated hot filling line for black tea, green tea, fruit tea and herbal drinks, meeting pasteurization and long shelf life requirements.
Dairy & Plant Protein Drink Production: Hot filling solution for pasteurized milk, yogurt drink, soy milk and other protein beverages, ensuring food safety compliance.
Coffee & Flavored Water Production: High-temperature filling for ready-to-drink coffee, flavored water and functional drinks, compatible with various formula requirements.
Beverage OEM/ODM Manufacturing: Turnkey hot filling solution for custom beverage production, supporting flexible capacity and bottle type customization.

Key Configurations

85-95℃ high-temperature hot filling valves with zero drip
Food-grade 304/316L stainless steel construction, CE/ISO/FDA certified
PLC control with CIP cleaning and real-time temperature monitoring
Constant-torque capping system for leak-proof sealing
Full-line insulation for stable pasteurization effect
Flexible capacity and bottle type customization

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

Fruit Pulping and Juicing System
Juice Blending & Sterilizing System
Water Treatment System
CIP Cleaning System
Automatic Filling System
Packaging System
Palletizing System

Pre-treatment System

Sleeve Label Machine

Bottle Unscrambler

This water treatment system features high filtration efficiency, reverse osmosis, UV sterilization, and energy-saving operation. It has food-grade stainless steel construction, fully automatic PLC control, and CE certification, suitable for pure water, mineral water, juice, and beverage production lines. It comes with a 2-year warranty, and we provide multiple configurations to meet different capacity requirements (0.5–50 T/H).

This sleeve label machine features a stainless steel frame & aluminum alloy structure, with synchronous cutter holder and reciprocating cutter, supporting label film ≥0.03mm and inner diameter adjustment 5-10mm. Its modular design enables quick bottle type changeover, while synchronous divider and 3-point positioning guide ensure stable conveying at 100-800 BPM. Equipped with steam/hot air shrink oven for uniform label fitting, intelligent temperature control for PVC/PET/OPS labels, servo & PLC system for high-precision positioning, CE/FDA certification, touch screen HMI and safety protection.

Bottle Unscrambler is the automatic feeding machine at the start of your filling line. It automatically sorts, arranges and feeds empty bottles in a stable, upright position into the next machine — no manual handling needed.
It greatly improves line efficiency, reduces labor cost, ensures stable production speed, and works perfectly with your rinser, filler and capper.
With quick size changeover and reliable operation, it's a must-have unit to boost your line capacity and speed up your order production.

RXGF 3-in-1 Machine

Spray Cooler

CIP System

3-in-1 Hot Filling Monoblock This core monoblock integrates rinsing, high-temperature filling and capping for juice/tea beverage lines. Engineered for 85-95℃ hot filling, it ensures pasteurization, long shelf life and flavor retention. Built with food-grade 304/316 stainless steel, CE/FDA/HACCP compliant, it delivers high filling accuracy, fast bottle changeover and stable operation, boosting line efficiency and ensuring on-time order fulfillment.

Spray Cooleris a key cooling unit specially designed for hot-filled beverage lines. It rapidly cools down bottles after hot filling through uniform water spraying, stabilizing product quality, extending shelf life and preparing bottles for labeling and packaging. Stable performance, easy operation and perfect matching with your 3-in-1 hot filling machine, ensuring smooth and efficient production.

CIP (Cleaning-In-Place) System performs automatic online cleaning and disinfection for tanks, pipes, fillers and whole beverage lines without disassembly. It effectively removes residues, controls microbes and ensures consistent food-grade hygiene, complying with international standards like HACCP and GMP. With programmable cleaning cycles, it reduces labor cost, shortens production changeover time and ensures stable, safe production for your filling line.

Technical Specifications

(Custom configurations available upon request.)

Model	RXGF14-12-4	RXGF18-18-6	RXGF24-24-8	RXGF32-32-8	RXGF40-40-10
Capacity (b/h, 500ml)	3000-4000	5000-7000	8000-10000	10000-12000	13000-15000
Filling Precision	Liquid Level: ±2mm
Bottle Type	Bottle Diameter: Φ50-100mm / Bottle Height: 150-320mm / Volume: 330-2250ml
Suitable Cap Shape	Plastic Screw Cap
Water Pressure of Washing	0.2-0.3(Mpa)
Gas Consumption (m³/min)	0.2	0.4	0.4	0.5	0.6
Total Power (KW)	4	4.4	5.2	6.2	7.8
Weight (kg)	2500	2800	4500	6000	7800

Item	Parameter
Operation Pressure	Normal pressure in tank, 0.3-0.7Mpa in steam pipe
Operation Temperature	60-138℃ in acid/alkali tank, clean water tank and steam pipe
Flow of Centrifugal Pump	10T/h
Max. Lift of Centrifugal Pump	35m
Power of Motor	2.2kw
Dimension	3.0×1.4×2.0m
Material	2% Acid & Alkali Liquid Tank, 2% Nitric Acid Tank, Caustic Soda Liquid Tank, Steam Pipe, Water Pipe

After Sales Service

Standard Warranty: 12 months warranty for the whole machine, covering core components and manufacturing defects.
Extended Warranty: Optional extended coverage up to 24 months, available upon request.
Global Technical Support: 24/7 online technical assistance, on-site installation & commissioning guidance.
Spare Parts Supply: Fast global delivery of genuine spare parts, with long-term supply guarantee.
Operator Training: On-site or remote training for operation, maintenance and troubleshooting.
Lifetime Maintenance: Lifetime technical support and maintenance service for all equipment.

Company Profile

Zhangjiagang All-filling Machinery Co., Ltd.

Zhangjiagang ALL-FILLING Machinery Co.,Ltd. is a professional manufacturer of water treatmentand beverage packaging machinery. With over 10 years of production experience, the company has absorbed advanced technologies both at home and abroad and continuously improvedits products, enjoying a high reputation among users.Certified with ISO 9001, CE and other international standards, we specialize in R&D, production and sales of fully automatic bottled water filling lines, RO water purification systems and turnkey solutions for drinking water plants. 
 
We export our high-quality equipment to more than 50 countries worldwide, backed by strict quality control, innovative technology and comprehensive after-sales service, providing reliable, customized solutions for small, medium and large beverage manufacturers globally. 

At present, we produce: complete sets ofwater treatment equipment with a capacity of 0.5 to 100 T/H, complete sets of fillingand heat shrink film packaging and forming production lines for mineral water, purified waterand carbonated beverages with a capacity of 2,000 to 25,000 bottles per hour. 50-1200 five-gallon barrel production line A 2000-25,000 bottles per hour vinegar, soy sauce and alco-holic beverage filling production line; Complete production lines for fruit juice, fruit tea andplant protein beverages.

The company takes "Honesty, Sincerity, earnestness and Sincerity" as its enterprise spirit. Take"High technology, High quality and High grade" as the lifeline of the enterprise; The company'sstandardized quality monitoring system is an important guarantee for products to win usersand capture the market. Data tracking and analysis systems have been established for the keycomponents of the product. The main components are all imported, which enhances the reli-ability of the product. The people of Aofeiling are willing to join hands with you and make un-remitting efforts for a bright future. Welcome to offer guidance.

Why Choose Us?

Other Products

OEM/ODM Customization (tailored for different bottle sizes & production capacities)
Competitive Factory Pricing & Volume Discounts
Fast Global Shipping & Full Customs Clearance Support
Turnkey Project Solutions (from water treatment to finished bottled water)
CE & ISO 9001 Certified, Food-Grade Material Compliance
24/7 Global After-sales Service & Long-term Spare Parts Supply

RO Reverse Osmosis Water Purification Systems
3-in-1 Bottled Water Filling Lines
5 Gallon Barreled Water Filling Lines
Bottle Blowing Machines & Labeling Machines
CIP Cleaning Systems & Water Treatment Equipment
Turnkey Beverage Production Plant Solutions

FAQ

Q: What's the lead time for orders? 
A: Standard models ship in 15-30 days; customized lines require 30-45 days.
 
Q: Do you provide after-sales service overseas? 
A: Yes, we offer 24/7 online support, on-site installation & commissioning guidance globally.
 
Q: Can I customize the line for different bottle sizes? 
A: Absolutely! We tailor lines for 200ml-2L PET bottles and various cap types.
 
Q: What documents do you provide for export? 
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, CE/ISO Certificates, etc.).
 
Q: How do I place an order? 
A: Contact us via email/phone for a quote, confirm details, then proceed with a formal PO.
 
Q: What is the warranty period? 
A: 12-month standard warranty for the whole machine, with optional extended coverage.